Rotary brushes are designed to be mounted on electrical or pneumatic tools. They are rotated at high speeds for cleaning, finishing, and surface preparation applications. Wire filaments rub against a substrate with Rotary Brush to clean or finish the surface. A variety of factors can influence the outcome of an aggressive campaign. Bristle materials, brush diameters, part materials, and rotary speeds are all factors to consider.
Analyzing product configurations and fill materials is necessary before choosing rotary brushes. Some examples of fill materials include abrasive filaments, natural hair bristles, synthetic or polymer filaments, steel, stainless steel, brass, bronze, and aluminum wires. Brass plating or coating of steel wire is an option for rotary brushes. There are numerous varieties and configurations of wire brushes. Examples include twisted-in-wire brushes, bore brushes, wheel brushes, specialty brushes, end brushes, flare brushes, belt brushes, cup brushes, cylinder brushes, roller brushes, disc brushes, end brushes, and flare brushes.
The diameters of rotary brushes range from very small for dental and electronics applications to very large for roll-finishing applications. Several types of filaments or tufts include straight wires, crimped wires, twist knots, stringer beads, non-tufted, and monofilaments. File cards often consist of wires with a monofilament or non-tufted construction. Many rotary brushes with wheels come mounted on a shaft or mandrel.
Applications of Rotary Brushes
Rotary Brush Manufacturer are used for various applications depending on their stiffness and softness. A brush can be used for aggressive scrubbing, scratching, cleaning, stripping (coatings), and other material removal applications. A medium-softness brush is designed for blending or removing parting lines, seams, and other significant surface imperfections. Surface finishing, maintenance, or cleaning applications are suitable for industrial rotary brushes with very soft bristles. Many industrial processing lines use rotating brushes. The brushes can be melted over a conveyor belt, making them a convenient automated cleaning tool. By coming into direct contact with the bristles of the rotating brush, parts or products are scrubbed.